A Study of Durability for Elastomeric Fuel Cell Seals and an Examination of Confinement Effects in Elastomeric Joints

Proton exchange membrane fuel cells typically consist of stacks of membrane electrode assemblies sandwiched between bipolar plates, effectively combining the individual cells in series to achieve the desired voltage levels. Elastomeric gaskets are commonly used between each cell to insure that the reactant gases are isolated; any failure of a fuel cell gasket can cause the reactants to mix, which may lead to failure of the fuel cell. An investigation of the durability of these fuel cell seals was performed by using accelerated characterization methods. A hydrocarbon sealant was tested in five different environments to simulate fuel cell conditions. Viscoelastic properties of these seals were analyzed using momentary and relaxation compressive stress tests. Material properties such as secant modulus at 100% strain, tensile strength, and strain at failure were determined using dog-bone samples aged at several different imposed strains and aging times in environments of interest. Tearing energy was evaluated using trouser test samples tested under different rates and temperatures after various environmental aging conditions. Additionally, tearing tests were conducted on samples tested in liquid environment. A viscoelastic and mechanical property characterization of these elastomeric seals under accelerated aging conditions could help understand the behavior and predict durability in the presence of mechanical and environmental loading. Additionally, the effects of confinement have been evaluated for a bonded joint with varying thickness along the bonded direction. The Dreaming project is a glass art project in